(In paragraph 9, please read Intel ( INTC ) is using 18A manufacturing
technology to test the high NA tools, not using high NA machines
to develop 18A manufacturing technology)
By Stephen Nellis
SAN JOSE, California, Feb 24 (Reuters) - Intel ( INTC )
on Monday said that the first two cutting-edge lithography
machines from ASML Holding are "in production" at its
factories, with early data indicating they are more reliable
than earlier models.
At a conference in San Jose, California, Intel ( INTC ) senior
principal engineer Steve Carson said Intel ( INTC ) has produced 30,000
wafers, the large discs of silicon that can yield thousands of
computing chips, in a single quarter with ASML's high numerical
aperture (NA) lithography machines.
Intel ( INTC ) last year was the world's first chipmaker to take
delivery of the machines, which are expected to produce smaller
and faster computing chips than earlier ASML machines. The move
was a shift in strategy for Intel ( INTC ), which lagged rivals in
adopting the previous generation of extreme ultraviolet (EUV)
lithography machines.
It took Intel ( INTC ) seven years to put those earlier machines into
full production, which contributed to it losing its lead to
Taiwan Semiconductor Manufacturing Co. ( TSM ) Intel ( INTC ) struggled
with the reliability of those previous EUV models in the initial
stages of production.
However, Carson said ASML's new high NA machines are about
twice as reliable as the earlier generation in initial testing.
"We're getting wafers out at a consistent rate, and that's a
huge boon to the platform," Carson said.
The new ASML machines, which print features onto chips using
beams of light, can also do the same work as earlier machines
using fewer exposures, saving time and money.
Carson said early results at Intel's ( INTC ) factories showed that
the high NA machines can do what took earlier machines three
exposures and about 40 processing steps with just one exposure
and a "single digit" number of processing steps.
Intel ( INTC ) is using its 18A manufacturing technology, which
is scheduled for mass production with a new generation of PC
chip later this year, to test the high NA tools.
It has said it plans to put the high NA machines into full
production with its next generation of manufacturing technology
called 14A, but has not given a mass production date for that
technology.